As an international active and renowned manufacturer, supplier and service provider for devices, systems and systems for the contactless detection of various process parameters (e.g. density and humidity) mainly of bulk materials (e.g. coal and potassium salt) we want to offer our customers the most effective solutions for their processes.
The possible technical solutions are ultimately defined by analyzing the customer processes and the operating conditions on site. You can find out how these can look in this section.
In many industrial processes, level is determined as information on filling in open or closed containers for both liquids and bulk goods, e.g. to control time or process-related processes.
This value is therefore often used and processed in combination with other parameters.
There are various methods and measuring principles to determine the level, with the methods first distinguishing between point level detection and continuous measurement.
The range of measuring principles is very extensive and partly applicable for both methods, which is why it is also possible to find the right measuring principle for every process
In limit level detection, level detectors (mostly at the highest or lowest permissible) are installed at certain points - depending on the process specifications - to monitor the level at these points and initiate process-related activities (e.g. pump start for further filling).
Such detectors usually only deliver a status signal (full/empty) and are provided with relays or potential-free outputs.
Sensors or systems for continuous level measurement, on the other hand, are selected and used in accordance with the process conditions and specifications so that they measure and monitor the level over the entire period, because they provide a continuous signal and, depending on your own evaluation electronics, can also provide further information or trigger activities.
The development of technology today makes it possible to provide the customer with a wide range of different measuring principles:
● capacitive
● inductive
● pressure or differential pressure
● ultrasound
● microwave
● optically
● radiometric
and various others
The process conditions are decisive for the selection of one or the other measurement principle:
● pressure
● temperature
● process medium
● installation conditions (container construction, material, fittings)
● possible legal requirements (commercial billability of the filler, environmental protection etc.)
because they determine the framework conditions that are crucial for the application.
Factors important to the customer such as:
● Purpose of the filling sat detector / measuring device
● Acquisition and any future costs
must also be taken into account when making decisions.
If x-rays can penetrate an arm, and differences in the density of the arm can be seen and where the bones, muscles or fat tissue are, it means the denser the material, the less it´s penetrable for the radiation.
Just like X-rays generated in a tube, gamma rays released when various elements from their atomic nucleus decay can shine through walls, but it is no longer possible to say whether it is X-rays or gamma radiation behind an obstacle.
Because the gamma radiation can penetrate walls, this is used for level detection or level measurement.
For the purpose of limit detection, a kind of light barrier can be constructed, in which the radiation can pass through a wall and behind it can reach or be interrupted, i.e. if the radiation has been correctly calculated, it reaches the detector when the container is empty and is interrupted when it is full.
However, since in many cases the "full" or "empty" function is not sufficient when determining how high the current level is, a continuous signal is required, e.g. indicates that the container is 50% full, because a light barrier is not designed to give the information that it is only half covered, even if the receiver were larger, a partial cover would no longer make it switch.
This is the principle of a continuous level measurement, if a level above 2m is to be measured and the detector is 2m long, you can also measure a partial coverage and assign it to the level.
The longer the shadow is caused by the filling material on the detector, which determines how long the shadow is, the lower and vice versa to the filling level, the detector signal, that is, when the detector receives the maximum of radiation, the container is empty.
Since the signal is unfortunately not linear, but depends on the wall thickness, the density and temperature of the filling medium, the measuring range and the tank geometry, the evaluation electronics takes on the task of linearization and compensation.
Our staff would be happy to help you and take care of your inquiries and orders.
You can get help and advice on the selection of the measuring system that best suits your application
from our experts in process measurement technology.